Blade Lift Hydraulic System Troubleshooting on Komatsu D70-LE Bulldozer (Troubleshooting Sistem Hidrolik Blade Lift pada Bulldozer Komatsu D70-LE)

  • Denny Hendra Cipta Department of Heavy Equipment Engineering
  • Lisa binti Harun Politeknik Negeri Nunukan (PNN)
  • Yosua Kombong Manglili Politeknik Negeri Nunukan (PNN)
Keywords: Jentolak, Hidraulik, Komatsu D70-LE, Sistem, Troubleshooting

Abstract

A bulldozer is one type of heavy equipment used for cutting, pushing, and spreading material. It has a blade on the front side whose movement is controlled by a hydraulic system. The movement of the blade, combined with the weight and travel momentum of the bulldozer, creates the mechanical power used in the bulldozer's function.. Problems occurring in the hydraulic system could render the bulldozer useless. In this study, a Komatsu D70-LE bulldozer unit's hydraulic system is experiencing low power and cylinder drift, where the hydraulic cylinder cannot maintain its floating position and tends to return to its full-length rod position, thus causing the blade to drop on itself. This problem is then traced through the troubleshooting method to find the cause and solution to the problem. The cause of the low power problem in the lift cylinder is that the components of the lift cylinder have been worn out and damaged, resulting in a pressure leak in the lift cylinder, which causes the blade to drop by itself (hydraulic drift). The troubling components are the wear ring seal, piston ring seal, o-ring, dust seal, and rod seal. The way to solve the low power problem in the lift cylinder is to replace the lift cylinder seal kit with a new set of wear ring seal, piston ring seal, o-ring, dust seal, and rod seal.

Downloads

Download data is not yet available.

References

Anhar, W., Faisal, M. 2021. Investigasi Lift Cylinder Rod Drift pada Wheel Loader WA600-3A. Jurnal Teknologi Terpadu. Vol. 9 (1): 71-76.

Arifin. 2018. Damage analysis of the blade lift cylinder hydraulic system on the SD23 bulldozer. Undergraduate thesis Universitas Muhammadiyah Surakarta.

ASM International. 1992. Friction, Lubrication, and Wear Technology. ASM Handbook,vol. 18, ASM International.pp 123-137

D70 LE Lift Cylinder Part Number. (n.d.). Retrieved from Komatsu Online Catalog. https://llk-parts.ru

Doddannavar, R., & Barnard, A. 2005. Practical Hydraulic Systems-Operational and Troubleshooting for Engineers & Technicians. Elsevier Science & Technology Books.

Irfan, R., Firmansyah, F. 2022. Analis Kerusakan Hose sistem hidrolik pada excavator tipe EC55B Pro (Studi Kasus di Dinas Bina Marga Kabupaten Kuningan). Jurnal Fakultas Teknik Unisa Kuningan, Vol. 3(3): 107-112.

Haycraft, W. R. 2011. History of Construction Equipment. Journal Of Construction Engineering And Management. 720-723.

Ito, N. 1991. Bulldozer blade control. Journal of Terramechanics, 28(1): 65-78.

Mononen, T., & Matilla, J. 2022. Flow-Bounded Velocity Control for Hydraulic Bulldozers. Energies Vol.15(11): 4027

Peurifoy, R., Schexnayder, C. J., & Shapira, A. 2005. Construction Planning, Equipment and Methods 7th. Ed. McGraw Hill.

Prabowo, S. 2008. Basic Troubleshooting. Bekasi: United Tractors.

UT School. 2008. Basic Course I: Product Knowledge. Bekasi: United Tractors Tbk.

UT School. 2008. Basic Mechanic Course: Hydraulic System I. Bekasi: United Tractors Tbk.

Uzny, S. & Kutrowski, L. 2019. “Strength analysis of a telescopic hydraulic cylinder elastically mounted on both ends.” Journal of Applied Mathematics and Computational Mechanics 2019, 18(1): 89-96.

Simanjuntak, RD., Novan, AN. 2019. Analisa Perbaikan Silinder Hidrolik Bucket PC-2000. Mecha Jurnal Teknik Mesin 1(2):7-11.

Thariq, F. E. 2022. Low Power And Hydraulic Low Pressure Analysis On The Komatsu D31E Dozer Unit At Dinas Bina Marga DKI Jakarta. Undergraduate Thesis Politeknik Negeri Jakarta.

Wen, H., Chuan, F.Y. 2014. The Fault of Hydraulic System and Troubleshooting. Applied Mechanics and Materials. 496–500: 1121–24.

Yang, H., Xiao, G.Y., Ze N. X., Ming X.. 2014. “Analysis and Troubleshooting of the Hydraulic System about Bicycle Assembly Line.” Advanced Materials Research. Trans Tech Publications, Ltd.

Zhou, R., Lingyu, M., & Xiaoming, Y.. 2022. Experimental Test and Feasibility Analysis of Hydraulic Cylinder Position Control Based on Pressure Detection. Processes 10, no. 6: 1167.
Published
2024-01-12